O ORPAON

Turn the invisible losses on the plant floor into measurable gains

Shanghai Chengxuan Intelligent — a manufacturing digitalization solution provider covering MES / SCADA / Industrial IoT (IIoT) / host PC & standard machine software / equipment data / machine vision / energy management and energy storage EMS. Since 2009 · 160+ projects and solution practices · 11 key industry directions + cross-industry platform capability. From shop-floor control to intelligence — five-layer full stack, delivered by one partner.

Since 2009
Dedicated to manufacturing digitalization
160+
Projects and solution practices
11
Key industry directions + cross-industry platform capability
Nearly 80,000
Variables handled in a single SCADA project
366 devices
Networked within a single project
~20ms
Digital twin refresh

What we do

Four business directions, delivered by one partner from shop-floor control to intelligence

🏭

Production digitalization

OEE utilization transparency, machine-networked MES, quality traceability and online error-proofing, machine vision, WMS warehousing and material replenishment, Andon and visual management boards.

📡

Monitoring & data collection

SCADA host PC software and standard machine software, multi-protocol data collection, Industrial IoT (IIoT) gateways with store-and-forward, large-screen visualization and digital twins, facility FMCS.

Energy & safety

Factory energy management EMS, energy storage EMS, online battery safety monitoring, carbon management and zero-carbon parks.

🧪

Testing, O&M and intelligence

CAN/LIN test bench software, compressor aging test benches, remote O&M, annual maintenance, SPC statistical engine, production scheduling and manufacturing Agents.

Why Chengxuan

Four differentiators, built on engineering accumulation since 2009

Cross-layer integration, one team

Covering the control, collection, platform, application and intelligence layers — reducing multi-vendor interface, coordination and data-handoff risks; specific capabilities and maturity are confirmed per project.

Automation + IT in one

Dual background in PLC/electrical/fieldbus and software/platform/data — one team connects everything from sensor to report, so customers don't have to hand off between two vendors.

Verifiable reliability boundaries

Capabilities such as outage backfill collection can be written into technical agreements and acceptance scope per project; a decade of service records and an annual maintenance system keep systems evolving.

Platform assets built for reuse

FMCS/MES template projects, an in-house component library, and a 1,500+ device asset library — when boundaries and interfaces match, they reduce repeated design in later projects; actual timelines and costs are evaluated per project.

Flagship practices

Anonymous cases; boundaries and replication conditions are detailed on each case page

A Japanese-invested home appliance group: a decade of production line digitalization

Problem

Line status was invisible and no one knew where to start with digitalization.

Solution

Started with a single LED screen and evolved year by year along the existing systems into whole-line MES and facility energy management.

Result

A decade of partnership-based service, with annual maintenance keeping the system evolving.

Home appliance manufacturingMESTen-year service
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A chemical & tire group: 366 curing presses networked

Problem

Large-scale equipment data silos; network outages meant losing process data.

Solution

Four-tier link SCADA + machine-networked MES, with outage backfill collection written into the technical agreement.

Result

Outage backfill collection passed acceptance; 14,400 rows of process data per machine per day retained in full.

Process industriesSCADAStore-and-forward
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An automotive R&D and prototyping scenario: digital twin and remote collaboration

Problem

Test line status was hard to mirror in real time; on-site commissioning depended on business travel.

Solution

OPC UA integration + 1:1 digital twin, multi-channel remote commissioning.

Result

~20ms twin refresh; travel turned into remote work.

AutomotiveDigital twinRemote O&M
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Start with a 15-minute demo to verify product and site fit

Tell us about your product direction and site conditions to book a demo and receive the unified pilot boundary checklist.

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