O ORPAON

Remote Industrial Software Development & Technical Support

From PLC and equipment data collection to SCADA, OEE, production visualization, and traceability systems — we deliver end-to-end, remotely.

400+
Machines Connected
80,000
Monitoring Points
5M/day
Data Rows Collected
10+ Years
Industrial Software XP

Case Studies

Manufacturing DX projects delivered remotely

Rubber Manufacturing: 400-Machine SCADA Monitoring

Problem

A factory with 400 vulcanizing machines lacked real-time visibility into operating states and process data across all equipment.

Solution

Built a SCADA system collecting data from all machines with 80,000 monitoring points, capturing 5 million rows of process data daily.

Result

70% reduction in anomaly detection and response time. Management workload halved through remote production visibility.

SCADAData CollectionRemote Monitoring

Automotive Parts: Multi-Line OEE & Alarm Analysis

Problem

Multiple production lines lacked accurate OEE metrics and downtime cause data, making it impossible to prioritize improvement efforts.

Solution

Automated equipment data collection across all lines with remote-built OEE dashboards and alarm loss analysis.

Result

15% OEE improvement. Identified primary downtime causes, reducing unplanned stops by 40%.

OEEVisualizationAlarm Analysis

Packaging Industry: Quality Traceability & Error Proofing

Problem

Defective product escapes and lengthy root cause investigations on the packaging line.

Solution

Per-unit traceability system recording complete manufacturing history, with real-time error-proofing checks.

Result

Zero defect escapes achieved. Root cause analysis reduced from hours to minutes.

TraceabilityQualityError Proofing

Start with a Small-Scale PoC

1 machine · 4–8 weeks · fixed scope · fixed price. Build confidence with minimal risk.

How PoC Works

Remote Delivery Process

From requirements to maintenance — clear steps, predictable outcomes

01

Requirements & Assessment

We review your equipment and system configuration via remote meetings to estimate technical scope, effort, and cost.

02

PoC & Validation

Start with 1 machine and a small set of data points. Fixed scope, fixed price to minimize risk.

03

Development & Testing

Develop on your test environment or our Japan-based servers. Regular progress reporting and remote reviews.

04

Deployment & Handover

Production rollout, operator training, and documentation handover — all completed remotely.

05

Remote Maintenance

Ongoing troubleshooting, feature additions, and scheduled maintenance under an annual support contract.

Start a PoC

1 machine · 4–8 weeks · fixed scope · fixed price. Build confidence with minimal risk.

Contact Us