Food & Beverage
Guard the food safety red line with ingredient error-proofing and end-to-end traceability; explain losses clearly with the OEE model line.
Industry pain points
- Manual ingredient weighing relies on personal responsibility to avoid errors — a wrong or missed ingredient is a food safety red line.
- OEE is a black-box ledger: if you can't locate the losses, you can't fix them.
- Weighing, packaging and outer-carton data are scattered; recall scope errs on the wide side, and traceability means digging through paper records for a day or two.
Our solution
- Ingredient error-proofing system: real-time weight comparison across multiple workstations and electronic scales, out-of-tolerance audio-visual alarms, barcode verification on material issue and return — verification and alarms reduce the risk of wrong or missed picks, with specific results confirmed per project rules and acceptance; modern software architecture (.NET 8 with high-availability database), ERP/MES interfaces reserved.
- GMP-grade end-to-end traceability: full-element recording of man, machine, material, method and environment (complete timestamps / operator / equipment ID), meeting GMP/ISO audit requirements — scan a code and the whole chain appears.
- OEE model line: OEE implementation experience aligned with Japanese lean calculation conventions, from single-line demonstration to dual-plant platform rollout; linked with Andon — minor stops recorded immediately, losses attributed immediately.
- Whole-line monitoring: pipeline/tank mapping monitoring (fixed mapping per line, dual-operator touch-screen architecture, daily log archiving), weighing traceability with video linkage, energy management.
Representative projects
- A well-known food company (two plants): manual ingredient system (4 workstations with 13 electronic scales in real-time comparison), chocolate pipeline 9-tank mapping monitoring across three lines, OEE model line rolled out to both plants, Andon and alarm publishing — a complete food factory digitalization suite with annual maintenance for several consecutive years.
- A well-known beverage company: production line PLC and gateway networking retrofit.
Capability extensions
- SPC statistical process control, APS scheduling, carbon accounting and green factory application support.
- AI quality prediction (technology reserve direction; pilot validation can be run per project).
Buying scenarios and conversion paths
Target roles
- · Quality director
- · Production director
- · Lean / continuous improvement lead
Trigger events
- · Food safety incident or recall drill
- · Customer factory audit failure
- · OEE improvement project launch
Product pilot path
When your product requirements are already clear: start with a 15-minute demo and a small-scale pilot — you can begin with a single-process SPC or ingredient error-proofing pilot.
Book a Product DemoFull project path
When you only have an industry-level question: start with an on-site diagnosis and a phased proposal. Manual ingredient error-proofing, end-to-end traceability and the OEE model line, built in phases.
Request an On-site DiagnosisRelated Anonymous Case
A well-known food company: dual-plant OEE and end-to-end traceabilityGuard the food safety red line — start with an ingredient error-proofing and traceability diagnosis.
Tell us about your industry and site conditions to get a diagnosis and phased solution proposal.
Request an On-site Diagnosis