Automotive & Parts
From audit traceability to durability test benches — covering the two key scenarios of OEM factory audits and R&D testing.
Industry pain points
- OEM factory audits keep tightening requirements on traceability chains; when something goes wrong you must be able to "explain it clearly within ten minutes".
- Test data volume is large and must be trustworthy; manual recording is unreliable and reports are hand-assembled.
- Line anomaly response is slow, and losses hide in waiting and minor stops.
Our solution
- MES and quality traceability: full-element binding of barcode ↔ machine ↔ operator ↔ fixture ↔ process curve, forward/backward traceability; scan interlocks at assembly workstations for error-proofing; Andon calls with minute-level response timing.
- CAN/LIN test bench software: automotive thermal management / compressor / ECU durability test platforms — automatic execution of multi-step duty cycles (constant / cyclic / cyclic with gradient), synchronized control of program-controlled instruments and PLCs, TDMS high-speed recording and database dual channel, LIN SDF/DBC message parsing; switching machine models changes configuration, not code.
- Test line digitalization: unified OPC UA collection, 1:1 digital twin (~20ms refresh), personnel positioning with unauthorized-access alarms, remote commissioning / programming / maintenance (3G/4G/Ethernet).
Representative projects
- An automotive design and research institute: production management and remote monitoring system for a multi-function lift-slide test line, with remote commissioning replacing on-site travel; plus final assembly plant CCR and digital sandbox projects.
- An automotive thermal management measurement and control company: durability test bench software supporting multi-customer, multi-model configuration, with TDMS and database dual-channel recording — data fully traceable.
- A domestic vehicle brand: ALC end-of-line vehicle inspection system in long-term operation; a motorcycle enterprise: integrated MES/SCADA/traceability.
Capability extensions
- OEE/SPC efficiency and quality analysis, equipment full lifecycle management.
- AI visual quality inspection (Halcon / YOLO deep learning development; deliverable per project, not standard delivery).
Buying scenarios and conversion paths
Target roles
- · OEM manufacturing engineering lead
- · OEM quality department lead
- · Laboratory and test center lead
Trigger events
- · New model / new test line introduction
- · Factory audit traceability failure
- · Test data audit disputes
Product pilot path
When your product requirements are already clear: start with a 15-minute demo and a small-scale pilot — you can begin with durability test bench digitalization or single-line data collection.
Book a Product DemoFull project path
When you only have an industry-level question: start with an on-site diagnosis and a phased proposal. MES quality traceability, Andon dashboards, ALC end-of-line inspection and test line digitalization, built in phases.
Request an On-site DiagnosisRelated Anonymous Case
An automotive research institute and testing company: dual R&D and testing tracksMake audit traceability explainable and test data trustworthy.
Tell us about your industry and site conditions to get a diagnosis and phased solution proposal.
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