Solutions
Five core solutions delivered remotely, focused on software-heavy domains with well-defined equipment interfaces.
Data Collection & Remote Monitoring
Automated data collection from PLCs, sensors, and equipment with cloud-based centralized management. Proven at 400 machines and 80,000 data points.
- Multi-protocol support (Modbus, OPC UA, MQTT, proprietary)
- Edge gateway or software-based collector
- Data storage on Japan servers or customer-specified environment
- Real-time dashboards & historical trends
- Threshold & anomaly detection alerts
OEE, Production Visualization & Alarm Analysis
OEE visualization, production tracking, downtime analysis, and alarm analytics — supporting data-driven improvement remotely.
- Machine/line/factory-level OEE dashboards
- Pareto analysis by downtime cause with cost estimation
- Alarm frequency, duration & correlation analysis
- Auto-generated shift/daily/weekly reports
- Integration with existing MES/ERP
Quality Traceability & Error Proofing
Per-unit manufacturing history recording for rapid root cause analysis and defect containment. Real-time error-proofing checks prevent escapes.
- Serial number / lot-level manufacturing history
- Material, equipment, operator & inspection data linking
- In-line real-time error-proofing checks
- Forward & backward defect traceability
- Audit & report data export
SCADA, HMI & Custom Industrial Software
Custom industrial software from dedicated machine control programs to SCADA systems, databases, and web apps — developed remotely to your specifications.
- Windows-based SCADA & HMI applications
- Web-based monitoring & management interfaces
- Database design, implementation & tuning
- Legacy system modernization
- Multi-language support (JP, EN, CN)
PLC, MES, ERP & WMS Interfaces
Data integration design and development across equipment, PLCs, MES, ERP, and WMS. Available as an outsourced development partner for Japanese system integrators.
- Protocol conversion & data normalization
- API design (REST, gRPC, WebSocket)
- Batch & real-time data integration
- Error handling, retry & monitoring
- Interface specification & test documentation