O ORPAON

Solutions

Five core solutions delivered remotely, focused on software-heavy domains with well-defined equipment interfaces.

📊

Data Collection & Remote Monitoring

Automated data collection from PLCs, sensors, and equipment with cloud-based centralized management. Proven at 400 machines and 80,000 data points.

  • Multi-protocol support (Modbus, OPC UA, MQTT, proprietary)
  • Edge gateway or software-based collector
  • Data storage on Japan servers or customer-specified environment
  • Real-time dashboards & historical trends
  • Threshold & anomaly detection alerts
遠隔適合性: High — Clear data interfaces make this the most suitable domain for remote delivery.

📈

OEE, Production Visualization & Alarm Analysis

OEE visualization, production tracking, downtime analysis, and alarm analytics — supporting data-driven improvement remotely.

  • Machine/line/factory-level OEE dashboards
  • Pareto analysis by downtime cause with cost estimation
  • Alarm frequency, duration & correlation analysis
  • Auto-generated shift/daily/weekly reports
  • Integration with existing MES/ERP
遠隔適合性: High — Once data collection is in place, most analysis and visualization can be done remotely.

🔍

Quality Traceability & Error Proofing

Per-unit manufacturing history recording for rapid root cause analysis and defect containment. Real-time error-proofing checks prevent escapes.

  • Serial number / lot-level manufacturing history
  • Material, equipment, operator & inspection data linking
  • In-line real-time error-proofing checks
  • Forward & backward defect traceability
  • Audit & report data export
遠隔適合性: High — When data structure and workflow are clear, remote design through deployment is feasible.

⚙️

SCADA, HMI & Custom Industrial Software

Custom industrial software from dedicated machine control programs to SCADA systems, databases, and web apps — developed remotely to your specifications.

  • Windows-based SCADA & HMI applications
  • Web-based monitoring & management interfaces
  • Database design, implementation & tuning
  • Legacy system modernization
  • Multi-language support (JP, EN, CN)
遠隔適合性: Medium-High — Requires customer-provided PLC point lists, equipment documentation, and on-site testing cooperation.

🔗

PLC, MES, ERP & WMS Interfaces

Data integration design and development across equipment, PLCs, MES, ERP, and WMS. Available as an outsourced development partner for Japanese system integrators.

  • Protocol conversion & data normalization
  • API design (REST, gRPC, WebSocket)
  • Batch & real-time data integration
  • Error handling, retry & monitoring
  • Interface specification & test documentation
遠隔適合性: Medium-High — Well-suited when interface specifications are clear and the work is software-centric.

Start a PoC

まずは小規模PoCで技術検証から始めましょう。

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